3.1.1 HDI/SBU PCB

Components are becoming ever smaller and clock frequencies ever higher. This calls for impedance-controlled traces, along with EMC and signal integrity. Multilayer PCBs and HDI technology make it possible to separate the analog and digital parts of a PCB. HDI circuits are assemblies with four or more layers and can be constructed using sequential buildup (SBU). The different layers are interconnected using plated holes (blind vias and/or buried vias) that run from layer to layer according to the layout.

Definition of HDI (High-Density-Interconnect-PCB)
  • Microvia-Ø ≤ 150 µm
  • Hole density > 1,000 vias/dm²
  • Line/Space ≤ 125 µm
  • Sequential build-up (SBU) using pressing processes
  • Blind/buried/stacked/staggered vias
  • Al/Au bond surfaces
  • Embedded passive/active functionalities
Typical HDI/SBU Layer Stackups Back to top
Selecting this option provides an initial guide as to which layer buildups involving microvias, sequential buildups, and buried vias are possible and make sense to use. The order in which they listed also provides information on the production costs. The most favorable layer buildup is listed first (Design to Cost) and the one with the highest production costs is shown last (Additional Costs €€€).

Download_Production-principle_SUB-PCB
Download Production principle of the manufacturing processes of a 1-x-1 SBU (Sequential Build Up)-PCB

Microvia

Microvia holes in combination with through-holes

Microvia

Microvia holes in combination with buried via cores and through-holes

SBU 1-x-1

Microvia holes in combination with buried vias and through-holes

SBU 1-x-1

Two microvia layers in combination with buried vias and through-holes

SBU 2-x-2

Microvia over 2 and 3 layers in combination with buried vias and through-holes

SBU 2-x-2

Staggered microvia in combination with buried vias and through-holes

SBU 2-x-2

Stacked microvias in combination with buried vias and through holes

SBU 3-x-3

Staggered microvias in combination with buried vias and through holes

SBU 3-x-3

Staggered and/or stacked microvias in combination with buried vias and through holes

Design to Cost recommendation from KSG:
For SBU (Sequential Build Up) layer structures, it is advisable to design all vias for electrical changeover between the individual layers as Buried Vias in combination with Microvias, if this is possible.
The advantage of this is that if the requirement
"Through vias for reasons such as

  • No solder penetration through vias
  • Prevention of solder outflow
  • Vacuum adaptation
  • Sealing for potting varnish

to seal", no additional process such as
11.1 Via Sealing Technology | Single-Sided Plugged Via According To IPC-4761, Type IIIa or
11.3 Via Sealing Technology | Filled and Capped According To IPC-4761, Type VII
is necessary.

Frequently asked questions

What does HDI stand for in the context of printed circuit boards?

The abbreviation HDI stands for “high-density interconnect”. It is used to describe printed circuit boards that have a high packing density and so enable optimum miniaturization to be achieved. Blind vias, microvias, and buried vias are typically used within this context, along with thin conductor widths and narrow conductor spacing. To achieve the HDI properties, the SBU construction method is often used because of its special capabilities. For this reason, both abbreviations – HDI and SBU – frequently appear together.

What does SBU mean in the context of printed circuit boards?

SBU stands for “sequential buildup”. With this method, multilayer PCBs are built up layer by layer (sequentially) in several pressing cycles. In contrast to multilayer PCBs that only undergo pressing once, the SBU approach allows components to be connected to each other in a more complex way, as buried vias (of various designs) can be additionally incorporated as part of the process. As the SBU method generally involves the creation of HDI (high-density interconnection) PCBs, both abbreviations – SBU and HDI – usually appear together.

Keywords

  • High-density interconnect (HDI)
  • Sequential build-up (SBU)
  • Stacked microvias
  • Single ply
  • Via-in-pad (VIP)
  • Prepregs
  • Miniaturization
  • Vias
  • Layer stackups
Next entry:
3.1.2 HDI | Design Rules 1-x-1 Stackup
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